Category: steel

Today in material science news we have a report from [German Science Guy] about a new supermaterial which is as strong as steel and as light as Styrofoam! A supermaterial is a type of material that possesses remarkable physical properties, often surpassing traditional materials in strength, conductivity, or other characteristics. Graphene, for example, is considered […]
You have to admire the lengths designers went to back in the day to create engaging games and toys. One particularly clever game of this type was called GEE-WIZ, a horse racing game from the 1920s that seems like it might have been right at home at a bar or pub, and that caught [Michael […]
There are limits to what you can do with an FDM printer to make your parts stronger. It really comes down to adding more plastic, like increasing wall thickness or boosting up the infill percentage. Other than that, redesigning the part to put more material where the part is most likely to fail is about […]
[Breaking Taps] has a look at “parkerization” — a process to coat steel to prevent rust. While you commonly see this finish in firearms, it is usable anywhere you need some protection for steel parts. The process is relatively easy. It does require heat and a special manganese solution made for the purpose. You scuff […]
In the movie Conan the Barbarian, we hear a great deal about “the riddle of steel.” We are never told exactly what that riddle is, but in modern times, it might be: What’s the difference between 4150 and 1020 steel? If you’ve been around a machine shop, you’ve probably heard the AISI/SAE numbers, but if […]
Angle grinders are among the most useful tools for anyone who’s ever had to cut metal. They’re ergonomic, compact, and get the job done. Unfortunately, one of the tradeoffs you usually make when using them is precision. But thankfully, there’s a DIY solution. YouTuber [workshop from scratch] demonstrated the build process for a sliding angle grinder […]
Four times the holes, four times the trouble. With the fate of repetitive motion injury looming due to the need to drill 1,200 holes, [bitluni] took matters into his own hands and built this nifty DIY hole punch for light-gauge sheet metal. A little backstory will probably help understand why [bitluni] needs so many holes. Back […]
In our search for big-box convenience, we tend to forget that locksmiths once not only copied keys but also created complex locks and other intricate mechanisms from scratch. [my mechanics] hasn’t forgotten, and building a lock is his way of celebrating of the locksmith’s skill. Building a combination lock from a single stainless bolt is […]
You know the funny looking side of the anvil? That’s where the best curves come from. It’s called the anvil horn and is the blacksmith’s friend when bending steel and shaping it into curves. The principle of bending a piece of steel stock is very easy to understand. Heat it up to temperature, and hammer […]
For [Turbo Conquering Mega Eagle], the question was simple: Do I spend 20 minutes slaving away in front of a bandsaw to cut a bunch of short brass rods into even shorter pieces of brass rod? Or do I spend days designing and building an automatic cutoff saw to do the same job? The answer is […]