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[Kevin Cheung] likes to upcycle old soda cans into — well — things. The metal is thin enough to cut by hand, but he’d started using a manual die-cutting machine, and it worked well. The problem? The machine was big and heavy, weighing well over 30 pounds. The solution was to get a lightweight die […]
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It’s not quite “bend, fold or mutilate” but this project comes close– it actually manufactures a spring clip for [Super Valid Designs] PETAL light system. In the video (embedded below) you’ll see why this tool was needed: by-hand manufacturing worked for the prototype, but really would not scale. Two examples of the spring in question, […]
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Sheet metal is very easy to form, including the pressing in of intricate shapes with dies and a hydraulic press, but the dies themselves are slightly harder to come by. What if we could 3D print custom dies to stamp logos and more into sheet metal? This is the premise of a recent video by […]
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Sometimes, there’s a job to be done and the required tools don’t fall easily to hand. [Bob] found himself in just such a position, needing to get some window flashing made up despite lacking a sheet metal break. After waiting far too long for someone else to do the job, [Bob] elected to simply make […]