Category: machining

Anyone who’s done a bit of metalworking will know how quickly your stockpile will pick up a coating of rust with even just a bit of humidity. While welding requires only a bit of wire brushing at the joint areas, cleaning a large frame for paint is a completely different story. The projects [Make it […]
We’ve all probably come across hunks of junk that used to be tools, long-neglected and chemically welded into a useless mass of solid rust. Such items are available for a pittance at the local flea market, or more likely found in an old barn or rotting on a junk pile. They appear to be far […]
Sometimes, mechanical parts can be supremely expensive, or totally unavailable. In those cases, there’s just one option — make it yourself. It was this very situation in which I found myself. My electric scooter had been ever so slightly bested by a faster competitor, and I needed redemption. A gearing change would do the trick, […]
Dovetail cutter, made from a 5 mm drill rod. There’s a trinket called a dovetail cube, and [mitxela] thought it would make a fine birthday present. As you can see from the image, he was successful in creating a tiny version out of aluminum and brass. That’s not to say there weren’t challenges in the […]
Of all the stories we’d expect to hit our little corner of the world, we never thought that the seedy doings of a now-deceased accused pedophile billionaire would have impacted the intellectual home of the open-source software movement. But it did, and this week Richard Stallman resigned from the Computer Science and Artificial Intelligence Lab […]
There will always be those of us who yearn for an iron steed and the wind through your hair. (Or over your helmet, if you value the contents of your skull.) If having fun and turning heads is more important to you than speed or practicality, [Make it Extreme] has just the bike for you. […]
Hydraulic components are the industrial power transmission version of LEGO. Pumps, cylinders, valves – pretty much everything is standardized, and fitting out a working system is a matter of picking the right parts and just plumbing everything together. That’s fine if you want to build an excavator or a dump truck, but what if you want […]
Put yourself in [This Old Tony]’s shoes: you get an email out of the blue asking you to take part in making a replica of a 50-year-old spacecraft. Would you believe it? He didn’t, at least not at first, but in the end it proved to be true enough that he made these two assemblies […]
Machining is one of those fascinating fields that bridges the pre-scientific and scientific eras. As such, it has gone from a discipline full of home-spun acquired wisdom and crusty old superstitions to one of rigorously analyzed physics and crusty old superstitions. The earliest machinists figured out most of what you need to know just by […]
Drilling holes is easy; humans have been doing it in one form or another for almost 40,000 years. Drilling really tiny holes in hard materials is more challenging, but still doable. Drilling deep, straight holes in hard materials is another thing altogether. Luckily, these days we have electric discharge machining (EDM), a technique that opens […]