Syringes are pretty ergonomic, but when manually dispensing flux and solder paste it doesn’t take long before one wants a better way. [Elektroarzt]’s flux and solder paste dispenser design uses 3D-printed parts and minimal hardware (mostly M3x20 screws, and an optional spring) to improve handling and control. The operating principle is very similar to how […]
If you think shorting a transformer’s winding means big sparks and fried wires: think again. In this educational video, titled The Magnetic Bypass, [Sam Ben-Yaakov] flips this assumption. By cleverly tweaking a reluctance-based magnetic circuit, this hack channels flux in a way that breaks the usual rules. Using a simple free leg and a switched […]
For a lot of us, soldering just seems to come naturally. But if we’re being honest, none of us was born with a soldering iron in our hand — ouch! — and if we’re good at soldering now, it’s only thanks to good habits and long practice. But what if you’re a company that lives […]
Can you use brake cleaner for flux removal on PCBs? According to [Half Burnt Toast], yes you can. But should you? Well, that’s another matter. In our experience, flux removal seems to be far more difficult than it should be. We’ve seen plenty of examples of a tiny drop of isopropyl alcohol and a bit […]
There’s no question that surface-mount technology has been a game-changer for PCB design. It means easier automated component placement and soldering, and it’s a big reason why electronics have gotten so cheap. It’s not without problems, though, particularly when you have no choice but to include through-hole components on your SMT boards. [James Clough] ran […]
Electric motors are easy to make; remember those experiments with wire-wrapped nails? But what’s easy to make is often hard to engineer, and making a motor that’s small, light, and powerful can be difficult. [Carl Bugeja] however is not one to back down from a challenge, and his tiny “jigsaw” PCB motor is the latest […]
Solder is the conductive metal glue that one uses to stick components together. If you get the component and the PCB hot enough, and melt a little solder in the joint, it will stay put and conduct reliably. But it’s far from simple. There are many different solder alloys, and even the tip of the […]
Often it feels as if soldering is deemed to be more of an art form than something that’s underpinned by the cold, hard reality of physics and chemistry. From organic chemistry with rosin, to the material properties of fragile gold bond wires and silicon dies inside IC packages and the effects of thermal stress on […]
For most of the history of industrial electronics, solder has been pretty boring. Mix some lead with a little tin, figure out how to wrap it around a thread of rosin, and that’s pretty much it. Sure, flux formulations changed a bit, the ratio of lead to tin was tweaked for certain applications, and sometimes […]